That door post is a worry isn't it with that inner channel being so corroded!

Anyone breaking one I can go it one out of?

Got a petrol disc cutter ;)
 
Another day of fart-arsing about......
The good news is that the cut-off tool has arrived and looks a useful bit of kit.

My attempts at removing the body mounts from the spare floor pan were doomed to disaster as my spot weld cutters aren't long enough to get past the sides of the body mounts. I will get new mounts from YRM, as well as the floor pan strengthener. I will wait until we are sure of actual requirements.

I have spent most of the day dismantling the dash and derusting the metalwork ready for repainting.

Anyone know the colour code for the interior paint? It’s a light blue that goes with Sonar Blue trim.
 
Last edited:
Another nights work and another step sideways.... Having found a few more holes, albeit small ones in the NS door pillar, we removed the windscreen to attack it with one of my new toys - a pot blaster (which works really well). Next weeks jobs are to clean up (derust) the windscreen surround and both external A posts and Kurust and primer. I feel as if we are getting to the core of the problem now and can move forward, slowly, but steadily. :). It will involve a lot of fiddly work tho, to get it looking good again.
 
The new toy, the "Dubai Duster" as I have named it :)

IMG_20180601_183357.jpg


A missing window :eek: :rolleyes:

IMG_20180601_191728.jpg


It has to get worse before it gets better, and worse it got :(

IMG_20180601_191703.jpg


Gives us a better look at the rot with the windscreen missing.

IMG_20180601_191754.jpg


IMG_20180601_191828.jpg


Looks like the rot is a little worse than I had hoped but salvageable :)

I also found a fella wearing a "Mad Hat" in the vehicle :D

IMG_20180601_183347.jpg


Thought I had stumbled in on a KKK meeting then I realized he was sand blasting the rot :eek: :rolleyes: :D

Oh well, we will get to start welding it up soon enough.o_O
 
Another day spent shot blasting, cleaning and Kurusting..... 25Kg later..... I think the windscreen surround is now viable, or will be after a good coat of paint. Luckily we have months (at least) before the windscreen needs fitting, so the paint will have gone off nicely :).

Pics from today......
tiz a bit dusty 1.JPG
It gets a bit dusty....
tiz a bit dusty 2.JPG
N/S A post after blasting - clean as a whistle :)
NS A Post ext 4.JPG

Dash sub panel blasted and kurusted - waiting for etch primer and paint.
Dash sub Panel 1.JPG


roof line after blasting - good clean steel. Manky top edge is the protective duct tape.
Windscreen top edge1.JPG
And another
Windscreen top edge2.JPG

Bottom windscreen edge - NS
NS A Post int 6.JPG

NS bottom windscreen/A post corner - all nice and shiny, ready to be chopped about.
NS A Post int 4.JPG
OS A Post - all lovely and clean and kurusted.
OS A Post ext 1.jpg


NS A post marked for cutting....
NS A Post int 3.JPG


Dash sub panels blasted, kurusted and coat of acid etch primer
Dash sub Panel 2.jpg
 
i can recommend this one - just need better shot and a recovery system.... 25 KG used today and that dust goes everywhere, including lungs. Even with a respirator :( :eek:
 
Wow, that looks nice, be good to see the finish on Friday, how close is the colour match?
 
finish isnt brilliant, but as its under the dash, I aint worried .....

Can you see the join?.
Dash - Painted 1.JPG


Dash - Painted 2.JPG


There is the occasional brush bristle - from Kurusting, and sand dust that I missed. I havent flatted anything back, but I am happy as its just a protective layer - all hidden under the dash.
 
Last edited:
You must log in or register to reply here.

Similar threads

HillbillyDave
Part identification
Replies
6
Views
567
Hippo
Hippo
The Cumbrian
Oil Filter O Rings
Replies
7
Views
481
The Cumbrian
The Cumbrian
S
What's the part 'liberally' coated in oil or fluid
Replies
4
Views
371
Sulloir69
S
Cr4zyChris
Freelander 1 Td4 failing to start, part missing?
Replies
3
Views
776
rpenyan
R
tyregeezer
Discovery 4 Sdv6 engine removal
2
Replies
24
Views
1K
tyregeezer
tyregeezer