How did you test the pressure switch? In other words, did you use a known pressure to switch it on and off?
 
Thanks for al the reply's, I'm slowly working through all the advice starting with ensuring that all connections are clean and tight fitting (Rain is stopping play at the moment as well as having to go to work), Ill try and answer some of the questions below.
Yes new compressor which still works fine when it runs and thankfully no leaks at the minute.
I fitted a new pressure switch (seemed like a good idea at the time) this seems to test out fine switching as required with my meter across it.

Wammers ; I didn't know about the earth point I'll check this out, Thanks

The other thing I cant get my head round with the compressor is that I can make it run with the EAS unlock software, I'm assuming this still powers the same way through the relay etc. so at least some of the compressor circuit must be functioning or does it switch it a through a different route with the software.

Read my EAS post in the technical archive do the checks outlined therein. When run from diagnostics the thermal switch is bypassed. Diag just pulls the relay. If the thermal switch does not have continuity the ECU will not pull the relay.
 
EAS Software will ask the EAS ECU to switch the relay to run the pump....just the same way as the ECU would command the relay to switch in normal operation....

If you can get the pump to run correctly by commanding it to via the software, I would say the ECU is at fault and is getting spurious electrical spikes from somewhere (driver pack as mentioned above) and it is modulating the compressor to run intermittently and in rapid succession.
The diver pack is brand new and I also have tried a known second hand one from Kurt off this forum and with either fitted the fault stays the same. I've had an offer to loan an ECU but don't want to waste anyone's time and effort in posting etc. if its not the issue..

How did you test the pressure switch? In other words, did you use a known pressure to switch it on and off?
Pressure switch tested at work with known pressure supply and switches at 10 Bar/150psi

Read my EAS post in the technical archive do the checks outlined therein. When run from diagnostics the thermal switch is bypassed. Diag just pulls the relay. If the thermal switch does not have continuity the ECU will not pull the relay.
Sorry I've got that much info floating around my head about this at the moment I keep confusing myself, I've used your post on many occasions to try and make sure I know what I'm doing. I have tested the thermal switch a few time and have continuity, so I'm confident this is ok.
 
The diver pack is brand new and I also have tried a known second hand one from Kurt off this forum and with either fitted the fault stays the same. I've had an offer to loan an ECU but don't want to waste anyone's time and effort in posting etc. if its not the issue..

Pressure switch tested at work with known pressure supply and switches at 10 Bar/150psi

Sorry I've got that much info floating around my head about this at the moment I keep confusing myself, I've used your post on many occasions to try and make sure I know what I'm doing. I have tested the thermal switch a few time and have continuity, so I'm confident this is ok.

It may have continuity through the plug but does it have a good ground. Check the ground point inside the wing.
 
There's a plastic scouser nto far away. You could try swapping the compressor over with a know good one off one of the many cars on his drive. Just don't let him pick up anything heavier than a spanner and for God's sake don't get him excited so leave your missus at home, even if she looks like a strategically shaved bulldog in drag.
 
Another update and good news this time, after cleaning all the terminals for what felt like the millionth time I noticed that one of the pins in the valve block to loom plug was loose,so when I plugged it in it was just moving back in the plug and not connecting. A bit of poking round in the plug and it all seems ok now, compressor runs when it should and car rises and lowers when needed. Thanks for all the help hopefully should be ok (until the next time)

PS I have also found a section of wiring loom coming out of the engine ecu (I think) chewed through by a mouse. I didn't seem to be having any problems but that's fixed now as well.
 
well done paul hope it settles down now and gives you a few nights sleep, MUST ASK WHATS THE DIFFEREANCE like now shes on air, hope that the effort you put in was worth it as i now have all the bits to start mine on the bank holiday weekend.
 
There's a plastic scouser nto far away. You could try swapping the compressor over with a know good one off one of the many cars on his drive. Just don't let him pick up anything heavier than a spanner and for God's sake don't get him excited so leave your missus at home, even if she looks like a strategically shaved bulldog in drag.
I hope your not talking about Holiday chicken.;):D
 

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