About 10-14 days ago I had to swerve to miss and idiot that had got the wrong lane on a big roundabout and as I did, I felt an abnormal lurch in the truck and the amber ACE light came on. I continued the 2 miles to work and by the time I got there I had hydraulic oil all over the back right (drivers) underside....
Closer inspection revealed the rear low pressure ACE pipe rubber hose had been worn through by the spring/coil fitted around it to prevent friction damage!! The end of this spring had been bent in and worn a hole in the pipe... not impressed!
I phoned my local Indy specialist and they refused, point blank, to touch the ACE system stating that they had had nothing but trouble with ACE and it had cost them £thousands so won’t touch them any more... not impressed! They won’t be getting any trade from me if I can help it!
I ordered a replacement from Island 4x4 and have to say they were excellent! It arrived at my door in under 40 hours!
So yesterday I set to fixing the problem!!
What I anticipated as 3-4 hours turned into a day and a half....
It looked easy in the workshop manual!
“Remove two bolts securing pipes to chassis” failed to mention the nuts rusting away and seized... cue about an hour on each one with dremel working at awkward angles with crap visibility to actually see what you’re doing....
“Release two nuts on ARB drop-links” again, rusted to hell so knackered threads.... almost another job for dremel but not quite however best part of an hour on each side to totally remove the drop links.... (replaced with new)
Finally in a position to tackle the actual problem.... releasing the burst pipe wasn’t that difficult, the cap nuts on the actuator came off fine and the nuts/studs on the valve block, likewise.
I wish that I’d brought both pipes to replace as I ended up having to release the intact one to be able to remove the burst one so may as well have replaced it but I didn’t have it and needed the truck back on the road... oh, by the way, the pipes are a tight fit to get out and back in!! Reminded me of the krypton factor!!
So it took me about 6 hours to remove the burst pipe and about an hour to fit the new one and the new drop links....
I didn’t bother bleeding the system, just put new fluid in the tank and kept it topped up. All good and body roll now much better!
I can’t believe the local indy specialist advised total removal of the ACE system because of one burst pipe.... they won’t be getting any trade from me now which is a shame as they are only 10 minutes away from me....