Hi everybody been lurking here since I bought the money pit ( R plate 300 tdi manual Disco ) 18 months ago, anyway it has just failed the mot on smoke test, it was sort of mentioned last year so have done lots, cleaned out intercooler, fitted new turbo rubber pipes ( turbo elbow and short one bottom of intercooler ) changed cyclone breather, lined up air filter box input pipe to inner wing hole correctly, ran some very expensive injector cleaner through it, and it seemed to run much better.
Anyway getting to this thread, the previous owner said he had tweaked the fuel pump ( or had it tweaked ), so with some trepidation I took the tamperproof cap out of the smoke screw ( it was already damaged by previous intrusion, I of course have no idea what the previous person has done, so having to guess turned the smoke screw one full turn to the left , then took cover off the pump, the dot on the diaphragm was right at the bottom or pointing due south!!! was this my problem ? I set it so the dot is at the top or pointing due north, next I turned the star wheel one full turn to the left, any thoughts, I have a retest on Monday, is there any way you can reset the pump to standard ie turn star wheel all the way in, then back out a set amount, same with smoke screw, the diaphragm is no problem, so that assuming I get an mot, I can tweak the pump as per the instruction here, and KNOW what has been done.
Oh yes nearly forgot when I took the thing off the top of the pump with the wires on with a peg drive inside, some sort of rubber seal or something fell off in 2 half's its like a sort of sponge rubber about 3-4 mm thick one of them has disappeared onto chassis somewhere, I have re fitted the half I found, is this important, should it have been in one piece, and where can I get one, as I assume its a bosch fuel pump part.
Cheers Chris