Dug the bulkhead out of the shed where it's resided for the last few years :oops:

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Quite a lot of surface rust in it but it cleans up ok with the wire brush

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Needs some repair panels around the vents :(

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Also uncovered the engine from it's slumber

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And that's what one of the holes is for :D

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Cranks over nicely anyway :cool:
 
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Twas time to get the angle grinder out today and get noisy.

Lots of offering up and double checking

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Then after lots of cutting disks had got chewed through it was time to tack it on

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A bit of grinding later

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My welding mask packed up halfway through and just as I was working on the other side I dropped the angle grinder and bust it:(
Not good as I'd only just got a new welding mask as my other one had packed up

Even plugged some screw holes in the dash panel
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Time for a shower and a nap :oops:
 
About time i put some progress up.....
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Had a welding and mock up fest just to make sure that everything lines up

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And a couple of hours on the sander
I dunno how I'm going to get on getting stuff galvanised now though :(
 
Thought I'd better catch up a bit:oops:
I tried rollering paddocks paint and it was really orange peely
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So more sanding disks were purchased and I dug out my spray gun and had a bash.

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Still far from perfect but it'll pass....
 

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I did some welding on my brothers alfa a while ago and as payback he bought me repo glass lights which age it nicely...
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Put the tailgate back together and put my new number plate on....
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Finished painting the bulkhead today and my lad gave me a hand to put it on...
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Swapped the wiring loom over from the wreck I bought but it's knackered so the good wife is letting me buy a replacement :D
I treated myself to an old series 2a rad anorl :D
Managed to finish off the night getting a wing on then called it a night :D:D
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Roll on tomorrow :cool:
 
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Got the sill, inner wing and door on but I've lost the door capping :(

Tomorrow I'm going to tackle the accelerator pedal and linkage, hopefully I haven't lost to much of that either :oops:
 
What once was dented and daubed with thick cracked green paint is now stripped, primed and dented :D
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Can't grumble for 75 quid I suppose but it'll sort the homemade window issue with the van sides so it's not all bad...

Cat flap can go on Ebay on the weekend along with a few other bits.
 
Today's job was a simple one of replacing the thermostat :(

One of the bolts snapped off unsurprisingly
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I don't think it's seen antifreeze for a while :eek:

Tried drilling the stud out
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But the little bastid didn't want to come out :mad:

So an afternoon visit to machine mart was is order for their helicoil ripoff kit
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5 minutes later
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All bolted back together with some copper slip

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Even swapped the leaky rad for this one I've had in the spare bedroom for 4 years :oops:

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Just waiting for the wiring loom and get the steering arms in, the latter of which I'll hopefully do tomorrow if the track rod ends turn up...

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Chop the old fog lights off anorl :D
 
Friday was spent getting the windows in the truck cab, it only took half a dozen attempts :oops:
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Need to sort out some sort of locking device for the windows as mine are missing and they are now obsolete :(
On the plus point though I stripped and cleaned the spark plugs and removed the breathers from the inlet manifold, chucked 20 litres of fuel in and they presto she runs:D:D:D Ticks over nice and quiet...
Today I've replaced the track rod ends and replaced steering bars so for the first time in 5 years it now steers. Started putting the accelerator pedal back in and what a over engineered thing that is :oops: But and it's a big but it meant I could get the wing back on :D

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Then I finally wheeled it back and had a bloody good sweeping up session :D

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Ouch..... not like mine then
So what you need is B&Q into the decorative wood section find some of the small square wood that’s fits in the lower glass channel. Put a small nail into it so you can remove to open window. ;)
 

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