When my man fitted my top hat block. He said in his opinion the p38 doesn't suffer with head gasket failure, just lack of surface area on top of the liners to make a good seal. I think he's got a point when you look at it !
 
Hopefuly you can see from the pics where the gasket has given up and the burn is showing on the block and the gasket above the second cylinder, also you may be able to make out where the end cylinder has gone across the gasket to the water way, when a liner slips or leaks does it show as a burn across the gasket/block? or is this just a simple gasket failier? none of the pistons are steam cleaned.

I failed to get the other head of earlier, I was struggling to get the rear lower exhaust manifold bolt out and gave up.... snow was blowing in under the door and I had enough!!

Steve
 

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not wonderful pics, the block gasket face and liner should appear as one-if the liner isn't 100% level slipped liner. Compare other liners
 
Yeah I know sorry about the pics, bit dark in my workshop and only had the phone to take them with.

I ran my nail across the tops of all the liners could not feel them, so I'm tending to think clean it all up, check the heads for flat skim if required, new gaskets etc and slap it back together just to see what happens, its a gamble that it may be the block but otherwise I could end up scrapping a perfectly servicable block, I would rather spend time doing this so at least when I have swapped over to my other freshly built engine I can sell this one as a honest water tight block, would not want to con anyone saying it was good if not, there's too many T**ts around that do that already!!

Steve
 
Yes when the engine is back together I have a mate down the road who does mot's, would this give a more definate answer than the sniff test through the header tank? I have a sniff tester and it never made the water change colour but was pressurizing still, not sure if you have read all the thread but I have changed, checked a fair bit before getting to this stage.

Your help is appretiated :)

Steve
 
blocks can be tested by stripping and heating to 100 degrees c-liner should not move.

Failing that if liners look perfect-rebuilt and test drive.
Then read background HC UNDER BONNET-then over open header tank.

HC should not jump
 
Thanks for that! Thats it then in the morning, off with the other head, clean it up pop over to my mate with the machine shop for a quick flatness test and skim if required and back together it goes!!

Just gotta hope not too much snow so my mate can get to his shop in the morn!!

Cheers will let you know how it all goes........

Steve
 
Thanks for that! Thats it then in the morning, off with the other head, clean it up pop over to my mate with the machine shop for a quick flatness test and skim if required and back together it goes!!

Just gotta hope not too much snow so my mate can get to his shop in the morn!!

Cheers will let you know how it all goes........

Steve

I get skim,crack test and vac test valves.

If you can't see any movement (hairline/finger nail amounts) should be good to go
 
from the look of the pictures you have a warped head! remember have the heads skimed as pairs have the same amount taken off both check your cam while you are there proberly worn out too.
 
How about trying to measure the pressure in the top up reservoir? If it's a simple hose/pump/rad leak it'll loose water but not overpressure. If it's a crack/slipped liner then it'll overpressure. Anyone tried this?? What pressure should it be?
I've done 240 miles so far on 7 cylinders and it runs fine (for seven cylinders and no bank letters and country roads 3" deep in solid ice).
 

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