Hey guys !
Today i will present my first project (i have 19 yo) (will do my presentation after this post)

So, i bought this 1997 Discovery 1 300 Tdi "Aigle (Eagle)" Limited Edition. With aroud 340 000 km (211 000 miles). The car suffered a lot due to a bad precedent owner... My objective is to renove this rusty boy, but he have some rust to treat and i want to know how to repair the rust (especially the boot of pillar) ? So if you have some picture to show me for example it could be really usefull for me !

Here there is my big boy :)
Have a good day :)
IMG_4417.JPEG
 

Attachments

  • IMG_4505.JPEG
    IMG_4505.JPEG
    981.6 KB · Views: 92
  • IMG_4506.JPEG
    IMG_4506.JPEG
    935.7 KB · Views: 92
  • IMG_4507.JPEG
    IMG_4507.JPEG
    621.9 KB · Views: 89
  • IMG_4508.JPEG
    IMG_4508.JPEG
    1 MB · Views: 86
  • IMG_4509.JPEG
    IMG_4509.JPEG
    937.9 KB · Views: 93
  • IMG_4510.JPEG
    IMG_4510.JPEG
    596 KB · Views: 101
  • IMG_4511.JPEG
    IMG_4511.JPEG
    673.1 KB · Views: 93
  • IMG_4512.JPEG
    IMG_4512.JPEG
    574.5 KB · Views: 92
  • IMG_4513.JPEG
    IMG_4513.JPEG
    539.7 KB · Views: 94
  • IMG_4514.JPEG
    IMG_4514.JPEG
    235.2 KB · Views: 101
  • IMG_4517.JPEG
    IMG_4517.JPEG
    1 MB · Views: 99
  • IMG_4504.JPEG
    IMG_4504.JPEG
    896.9 KB · Views: 92
  • IMG_4503.JPEG
    IMG_4503.JPEG
    452.9 KB · Views: 98
  • IMG_4462.JPEG
    IMG_4462.JPEG
    218.6 KB · Views: 90
  • IMG_4440.JPEG
    IMG_4440.JPEG
    361.8 KB · Views: 88
  • IMG_4441.JPEG
    IMG_4441.JPEG
    312.7 KB · Views: 96
  • IMG_4442.JPEG
    IMG_4442.JPEG
    165 KB · Views: 87
  • IMG_4454.JPEG
    IMG_4454.JPEG
    903.2 KB · Views: 91
  • IMG_4455.JPEG
    IMG_4455.JPEG
    595.1 KB · Views: 94
  • IMG_4456.JPEG
    IMG_4456.JPEG
    207 KB · Views: 97
  • IMG_4457.JPEG
    IMG_4457.JPEG
    450 KB · Views: 89
  • IMG_4458.JPEG
    IMG_4458.JPEG
    408.4 KB · Views: 96
  • IMG_4459.JPEG
    IMG_4459.JPEG
    1,022 KB · Views: 84
  • IMG_4460.JPEG
    IMG_4460.JPEG
    923.4 KB · Views: 92
  • IMG_4461.JPEG
    IMG_4461.JPEG
    655.2 KB · Views: 91
  • IMG_4518.JPEG
    IMG_4518.JPEG
    1.3 MB · Views: 95
  • IMG_4519.JPEG
    IMG_4519.JPEG
    1.1 MB · Views: 97
  • IMG_4520.JPEG
    IMG_4520.JPEG
    938.4 KB · Views: 90
  • IMG_4521.JPEG
    IMG_4521.JPEG
    1 MB · Views: 98
  • IMG_4522.JPEG
    IMG_4522.JPEG
    829.8 KB · Views: 85
  • IMG_4523.JPEG
    IMG_4523.JPEG
    846.6 KB · Views: 92
  • IMG_4524.JPEG
    IMG_4524.JPEG
    1.1 MB · Views: 95
Firstly welcome :) .

Well you have certainly jumped in the deep end.
Suggest you look at other projects by other members. But for sure you have taken on a lot of work, hope you can weld.

Good luck.

J
Thanks !

Yeah i bought everything to weld on. Have you seen worse than mine ? It is saveable ?
 
Everything is savable with money, effort and willing. Is it actually worth the cost only you can decide, I don't do Discos so cant really comment on its level of bad, but it certainly has many areas to be addressed. If that's the body what's the chassis like?

See if you can find @resto_d1 threads he tried once but is at it again. There maybe others.
He may even pop up now and share his pain :).

J
 
Everything is savable with money, effort and willing. Is it actually worth the cost only you can decide, I don't do Discos so cant really comment on its level of bad, but it certainly has many areas to be addressed. If that's the body what's the chassis like?

See if you can find @resto_d1 threads he tried once but is at it again. There maybe others.
He may even pop up now and share his pain :).

J
Chassis is pretty good, the black point is the body. I'll check some other thread
 
Hours of work ahead with a fair amount of replacement panels/pieces to purchase. I wouldn’t do it unless you enjoy welding and fabricating. It will cost a fair bit of time and work. I am only doing mine because I enjoy welding and metalwork.

You’ll want all new inner wings - might as well buy the whole lot with the headlight surrounds, probably a minimum of 4 body mounts, I’d guess rear crossmember is gone. Hopefully the roof and beams under the alpine windows haven’t.

It is a task and a fairly expensive one. If YRM deliver to France then they’ll become your best mate!
 
Pillar is double skin - you have to drill all spot welds then pick your slit locations.
IMG_3770.jpeg
IMG_3771.jpeg


I’ll add that mine is a fairly good one too!!!
 
Here’s another one of your holes and a trickier section - your bulkhead could be quite rotted out. The little section facing the camera is where the inner wing spot welds to the bulkhead
IMG_3366.jpeg
IMG_3665.jpeg
 
Hours of work ahead with a fair amount of replacement panels/pieces to purchase. I wouldn’t do it unless you enjoy welding and fabricating. It will cost a fair bit of time and work. I am only doing mine because I enjoy welding and metalwork.

You’ll want all new inner wings - might as well buy the whole lot with the headlight surrounds, probably a minimum of 4 body mounts, I’d guess rear crossmember is gone. Hopefully the roof and beams under the alpine windows haven’t.

It is a task and a fairly expensive one. If YRM deliver to France then they’ll become your best mate!
Thanks for your reply, i really want to learn welding and metalwork too, basically, money will not be a problem for me. Thanks for ur picture also
 
Thanks for your reply, i really want to learn welding and metalwork too, basically, money will not be a problem for me. Thanks for ur picture also
Enjoy it then I guess!! Bits and pieces will always make you curse but I really enjoy working on mine. I switch off from everything and just crack on with a podcast on. As always it’s having time though!

If you are going for it you’ll want to look coatings, replacement panels etc. I’d recommend Corroless for your primer and yrm for all your panels and mounts. Their service is brilliant.

Let us know what you decide and how you get on. Oh and remove the dash and deadening before you go near that bulkhead with a welder!!
 
Enjoy it then I guess!! Bits and pieces will always make you curse but I really enjoy working on mine. I switch off from everything and just crack on with a podcast on. As always it’s having time though!

If you are going for it you’ll want to look coatings, replacement panels etc. I’d recommend Corroless for your primer and yrm for all your panels and mounts. Their service is brilliant.

Let us know what you decide and how you get on. Oh and remove the dash and deadening before you go near that bulkhead with a welder!!
I'm so motivated coz it's bring me some childhood memory with my dad's D1. I will do it, being organized and focus on precise corrosion zone to treat and not to be scattered. Thanks for your advices, i will order what i need (already bought a good welder mig) and start to do it next week. This will change me from school. I will do a to do list also.

Thanks and have a good evening to all
 

Similar threads