I don't know whether they've improved arc welders recently or it's the composition of the rods that has changed, but it's a lot easier than it used to be. I bought a 220A welder generator a few months ago and although I hadn't arc welded for 20 years, with a little practice I was laying some nice looking beads, with hardly any crust, and what there was more or less peeled itself off. Then I did what I'd really bought the machine for, namely to repair the centre pivot of a 'twister' dumper truck. It was a nasty job as the bearing had come loose in its hole and hammered the metal outwards leaving a gap. It was all 12mm and 18mm plate too, so I was expecting to need all 220 amps and more. However, I filled the crevices and made good the mountings with a mere 200 amps. It was all real metal too, as I discovered when I gave it a going over with a pointy hammer. I'm sure you can do more with less amps nowadays. Either that or the dials on older machines were a bit optimistic. So far it's lasted better than the previous repair I did with an oxyacetylene torch. I was thinking I'd get better amalgamation with a gas torch, but the welder seems to have beaten it on this particular job.