Alibro
Well-Known Member
That looks strong enough Ali. In reality, you could have got away with less welding, but at least you know it won't break.
It's good the splines are free of excess slop, but hopefully there's enough space to allow a small amount of movement to compensate for dimensional changes in the aluminium castings.
I think its sensible to put some copper grease on the splines, when fitting the assemblies together. This will allow a small amount of movement which is required, and minimise wear of the material.
I'm looking forward to seeing the motor and gearbox in the car!
Like I said earlier my welder is probably a bit under powered for metal this heavy so I'm over compensating a bit.
I'm fairly sure it will loosen up a bit when the splines wear in. I never thought of the aluminium castings moving but hopefully if they do it will be minimal.
I'll do as you say with the copper grease but also have to figure out how loose the coupler is laterally and do something to keep it tight I don't want it sliding back and forth wearing out the sleeve on the gearbox.