1. UpandOver

    Defender nut and bolt rebuild

    Kicked arse out if the painting today ! Outside temp 22deg booth a cool 23! Wings done, van panels done, bonnet done, sills done, rear corner cover panels done, I’m also done ! Ya dont half seat in a white cat suit !
  2. UpandOver

    Defender nut and bolt rebuild

    Doors next in the smurf booth, that’s what I looked like last night when I forgot to put my hood up on the white suit 😂
  3. UpandOver

    Defender nut and bolt rebuild

    DIY heated paint booth built its now time to starting to get some colour down, roof in Charlton white completed with a few runs that I can flatten and polish out, rear tub done and then done again as I found a 3” straight dent in one side. Floor plates, front grill and bulkhead done. Inside door...
  4. UpandOver

    Defender nut and bolt rebuild

    Exactly 2 tubes of tiger seal, some masking tape, latex gloves and my thumb thats all it took to fill all the joints and gutter rails. Oh and a gallon of white spirits and half a roll of blue paper to clean up!
  5. UpandOver

    Defender nut and bolt rebuild

    Roof cleaned up with DA 240grit, etch primed all the bare aluminium and a little filler on a few dents.
  6. UpandOver

    Defender nut and bolt rebuild

    Three and a half house later …. The cracked sticks like **** seam sealer is all out of the roof gutter. I recon this deserves a beer ! Todays tip, use a narrow screwdriver, heat gun and wire brush, oh and a glove on the right hand ! Cos that bloody heat gun doesn’t half get hot , suppose the...
  7. UpandOver

    Defender nut and bolt rebuild

    Last but not least the roof, sun roof and side glass out, good steam clean and hung out to dry. Before flattening with 240 grit them some fresh seam sealer around the gutter rails / roof seam then some etch primer me thinks/
  8. UpandOver

    Defender nut and bolt rebuild

    Rear door skin bonded and edges folded, took a good few hours to do carefully not to dent or crease the ali skin but well worth the extra time and patience. Went over it with 230 grit orbital before two coats of 2k etch primer. Applied extra seam sealer around all the frame on the inside to fill...
  9. UpandOver

    Defender nut and bolt rebuild

    Rear door painted this evening with 2k zinc primer, next job is to bond the new ali skin.
  10. UpandOver

    Defender nut and bolt rebuild

    Rear door bottom rail replaced, centre rail removed straightened and welded back in. Will spend a bit of time tomorrow evening cleaning up the welds and give it a good coat of 2k zinc primer before re skinnining with new ali.
  11. UpandOver

    Defender nut and bolt rebuild

    Wings primed and the insides painted, nice to see some color going down.
  12. UpandOver

    Defender nut and bolt rebuild

    Wings aside as I’m waiting for a RHS headlamp panel and a LHS outer wing that seem to be in short supply. Third time lucky hope the latest order to RimmerBro comes up trumps. Not wanting to sit still ive cracked on with the banana shaped back door. Think the previous owner must have tried to...
  13. UpandOver

    Defender nut and bolt rebuild

    With summer now looming I better change to sixth gear with this landy and get the gazebo empty of landy bit 😂
  14. UpandOver

    Defender nut and bolt rebuild

    Well some good progress this weekend, bonnet now in primer, then attacked left hand wing. Wasn’t going to pay £200+ quid for the 300tdi headlamp panel so took a gamble and bought the £80 early defender one. After some gentle filing I have managed to copy the correct indicator and side light hole.
  15. UpandOver

    Defender nut and bolt rebuild

    bonnet prepared and ready for paint
  16. UpandOver

    Defender nut and bolt rebuild

    Bonnet bashing, to be honest its not too bad, in fact its very bloody good! Attacked the underside with a wire cup on the grinder them a flap disk and finally DA. Applied some rust converter and hey presto the underside is ready for primer. Highlighted all the small dings and dents on the...
  17. UpandOver

    Defender nut and bolt rebuild

    I could only wish ! Now that I’m up to date with posting progress the reports should be back to snail pace
  18. UpandOver

    Defender nut and bolt rebuild

    Change of plan for this evenings man shed shenanigans, wind screen out of the frame, frame sanded and etch primed.
  19. UpandOver

    Defender nut and bolt rebuild

    Next job is to bash the bonnet, hope mrs H doesn’t start reading this thread she might think I’m up to something else in the garage……. 😂
  20. UpandOver

    Defender nut and bolt rebuild

    After some more fetteling and primer the rear top side panels are ready for paint