1. WoodyO

    Series 3 200 tdi conversion, completed.

    Spoke too soon... leak from the rear main seal, I assume. Engine oil from the flywheel housing, only a slow drip so too concerned at the moment. Obviously a new seal went on during the rebuilt, but it wasn't one of those fancy Teflon ones. Spare gearbox is getting rebuilt over the next few...
  2. WoodyO

    Series 3 200 tdi conversion, completed.

    Gotcha, thanks. Ive got my electric fan on the outside of the radiator which limits my options somewhat.
  3. WoodyO

    Series 3 200 tdi conversion, completed.

    They never were, technically. My family name is Thomas, it's been in the family since new being used by my grandfather and his father as a recovery truck for their workshop in the village. So getting the sign-writing was just a throwback to them.
  4. WoodyO

    Series 3 200 tdi conversion, completed.

    Yes, whipped out the thermostat before blanking. Where have you got the intercooler mounted? I've got a small one here but was just slightly too big to fit with the electric fan in place.
  5. WoodyO

    Series 3 200 tdi conversion, completed.

    Evening all, Just a quick post to say I'm just back from a road test in the 109 since installing my 200 tdi conversion, and wow, what a difference it makes. I know that seems a bit obvious, but it's just so much more usable in every way. I plan to make another thread detailing my problems and...
  6. WoodyO

    Series3 diesel engine stop pull cable steering lock interlock

    No, fuel cut off is entirely mechanical.
  7. WoodyO

    Series3 diesel engine stop pull cable steering lock interlock

    The outer doesnt go in very far from the back if I remember rightly.
  8. WoodyO

    Series3 diesel engine stop pull cable steering lock interlock

    There are two small grub screws holding it in, one holds the sheath from the back and another holds or acts as a guide on the bit you pull.
  9. WoodyO

    Ladder frame and Sump

    There's no science here, just sticking two things together. Use a good bead but not enough that it enters the sump, torque the fixings up appropriately and that's it.
  10. WoodyO

    Air In Fuel 200tdi

    What have you replaced the nylon hoses with? I'd suggest replacing them with clear fuel line so you can see any air leaks/bubbles and track them.
  11. WoodyO

    200Tdi

    That's how I did it on my rebuild and it runs great. Flywheel has a locating dowel so providing your crank is aligned properly the flywheel peg will fit. I guess using the flywheel pin would be slightly more accurate than the mark, but the teeth on the belt limit how much fine tuning you could...
  12. WoodyO

    200Tdi

    Don't need flywheel to put belt on, just use timing marks.
  13. WoodyO

    New Britpart clutch release bearing not concentric with carrier

    Devil's advocate, fitted one a few years ago while doing a rebuild on budget. Just had the engine out and release bearing is still absolutely fine. Obviously that one is no good, but doesnt mean they all are.
  14. WoodyO

    For Sale Series 3 109 stainless exhaust system

    Full exhaust system for LWB Series 3, I purchased this second hand a few years ago so it's getting on but still in good condition. Was told it's stainless, clearly the backbox is, the pipes could well be but of a lesser grade. Comes as per the photos, any questions please ask. Currently in...