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Obi_110

Active Member

• Sep 16, 2023

• #1

Afternoon all,

My 110 is determined to test me. Was just popping the thermostat housing back together and noticed one bolt didn't get any tightening - it appears to have cleanly stripped the thread from the bottom half of the housing.

What's the best route to repair? I thought about drilling and tapping slightly larger but not sure if the casting will take it.

Or are there any inserts?

Or will I need to source a new housing?

TIA

 

A

Anaconda

Well-Known Member

• Sep 16, 2023

• #2

That's annoying, when I did my son's one of the bolts snapped off, luckily I managed to get it out with the top housing off.
Guess you could try a bigger bolt, nothing to lose as you need to buy a housing otherwise.

 

Toyota Twonk

Active Member

• Sep 16, 2023

• #3

Wrap polytetrafluoroethylene around the bolt and put it in

 

Andy Warren

Well-Known Member

Full Member

• Sep 16, 2023

• #4

Not familiar with the 200tdi engine or the thread size for that bolt but a helicoil or time sert would be your best bet as you need something secure, as you probably know the cooling system is under pressure, good luck.

 

v8250

Well-Known Member

• Sep 18, 2023

• #5

Obi_110 said:

Afternoon all,

My 110 is determined to test me. Was just popping the thermostat housing back together and noticed one bolt didn't get any tightening - it appears to have cleanly stripped the thread from the bottom half of the housing.

What's the best route to repair? I thought about drilling and tapping slightly larger but not sure if the casting will take it.

Or are there any inserts?

Or will I need to source a new housing?

TIA

Click to expand...

If you're carefully, drill out and re-tap. If this fails, drill through to next size longer bolt and nut up from bottom of thermostat housing. Replacement Defender 200Tdi thermostat housings are little pricey now but are available on eBay and new from Turner Engineering.

ERR1499 - Housing-thermostat, Engine Code 11L 2.5 TDi Diesel Turbo Manual - Find Land Rover parts at LR Workshop

Housing-thermostat, Engine Code 11L 2.5 TDi Diesel Turbo Manual (ERR1499) is currently priced from £361.61 to £361.61 across brands like and appears in 1 diagram. Find out more information on LR Workshop.

www.lrworkshop.com

ERR 1499 / ETC 5967 Thermostat Housing Defender 200TDI

ERR 1499 / ETC 5967 Thermostat Housing - Defender 200TDI

www.turnerengineering.co.uk

 

Southernlandy

Active Member

• Sep 27, 2023

• #6

I have a couple of spare defender 200tdi housings if you get stuck

 

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Obi_110

Active Member

• Sep 30, 2023

• #7

Thanks all, in the end, I found a slightly longer bolt that reached the remainder of the thread - the original bolts actually only go into the very top of the housing. I also retapped the housing which helped.

So far so good