The HEVAC panel provides a signal normally at 12
volts for off condition and 0 volts for the on
condition, which in the case of petrol vehicles is fed
into the ECM and diesel vehicles directly onto the
coil of relay 18. In line is the AirConditioning
pressure switch 2, which turns the fans on/off.
When relay 18 is energised, it provides connection
between relays 13 and 14 (fan 1 and 2) in series or
parallel with each other. This is dependent upon the
state of the airconditioning pressure switch 1.
For the petrol option, when the signal enters the
ECM, the ECM will switch the output on/off to the
fusebox. The ECM will switch the output on
sometimes for engine cooling reasons even though
the engine has been turned off.
The single wire sensor is for the gauge only, nothing else. Operation of the gauge can be checked by diagnostics which will "Force" the gauge to go to either Cold, Normal or Hot positions.
I suspect a faulty ecu coolant temperature sensor or pressure switch. Either are relatively cheap to replace, the sensor is a lot cheaper than the pressure switches at around £10 and the switches will cost around £40 for the two.
I appreciat that the ambient temperature is a lot higher in your part of the world than in the U.K. and most of the time over here, the condenser fans do not run at all.
Is your Condenser (Radiator) clean regarding the fins ? as any obstruction will seriously affect the airflow not only through it but also the engine coolant radiator.
If the engine itself is definately not overheating then the problem is not as serious as you think. The fans are keeping the aircon refrigerant pressure down, if it increases beyond a safe limit, the pressure switch will disable the aircon compressor clutch to prevent damage to the system through over pressure.
I would replace the sensor first, if that does not work then check the operation of the pressure switches (Located close to the aircon dryer below the front bumper) with a multimeter.
If you need part numbers for the sensor or the switches, let us know.
:behindsofa: