StuRox

Well-Known Member
Well, I am now busy deciding what my first big project is going to be, now I am up and running welding :D

Got the ok from the Boss that she likes the Expedition type roof racks, so going to have a go at making one, as certainly can't afford the £500 + asking price :eek:

Have settled on this type of design...

LRD1ISO.jpg


BR-LRD1-1-0-Low-Res-1.jpg


but without all the bars etc in the middle part - maybe just a few or sheet metal.

My request for help comes from members already with roof racks, as I am trying to work out how much tubing I will need.

I have been quoted £12.50 for 6 meter lengths of 16mm steel tubing with 1.5mm wall, so was thinking maybe 4 to get me going - only thing is min order of at least 2 so I doubt I will be able to go back for just one more to 'finish it off'.....

So ideally, I would just like to know the lengths and widths to give me an idea please.
 
I hope these drawings to you help.
 

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Excellent - thanks for those - they will really help me

Now to get out my calculator and do some working out
 
Well, I am now busy deciding what my first big project is going to be, now I am up and running welding :D

Got the ok from the Boss that she likes the Expedition type roof racks, so going to have a go at making one, as certainly can't afford the £500 + asking price :eek:

Have settled on this type of design...

LRD1ISO.jpg


BR-LRD1-1-0-Low-Res-1.jpg


but without all the bars etc in the middle part - maybe just a few or sheet metal.

My request for help comes from members already with roof racks, as I am trying to work out how much tubing I will need.

I have been quoted £12.50 for 6 meter lengths of 16mm steel tubing with 1.5mm wall, so was thinking maybe 4 to get me going - only thing is min order of at least 2 so I doubt I will be able to go back for just one more to 'finish it off'.....

So ideally, I would just like to know the lengths and widths to give me an idea please.

With sheet metal for the floor of the roof rack you could get some up lift of the rack and could put a strain on the mounting points. Could act like a sheet of ply wood tied to the roof
 
Yeah, was going to put them in diagonal strips like on the D3 racks to avoid any 'uplift', but then again, the doubt the old girl could go fast enough for that to happen :rolleyes:
 

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