Jon Dor said:

Oooohhhh.....not good. I'm guessing there should be proper splines on that shaft!
Hope you can readily get a replacement...

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mikieman said:

Lol
Your are right
Maybe I could just weld a few beads on the shaft and then take a grinder and just make new splines
Oops .... that was the redneck shade tree mechanic comin out ....
That happened to me in 2013
I had a replacement transfer case and swaped it out after I figured it was the transfer case being the problem....
Then dismantled the bad one to find out what it was....it was the splined shaft..
So now I have gotten another spare waiting for ....
Whatever happens ...,

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Datatek said:

If it's a diesel, fit a secondhand HP24 box, it's stronger than the HP22 fitted as standard and is pretty much a straight swap.

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