I have spent some time this weekend setting the timing on the fuel pump. It was not out by much but did follow the RAVE manual to set it perfectly. The process was as follows:
1. Set the engine to TDC where the number 1 cylinder was at the top and verified this with the markings on the cam shatf, the locking pin inserted in fly wheel, fitting smoothly and ensuring the no 1 piston is TDC with a wire through the injector hole.
2. Tensioner pulley released on the FIP timing belt side and ensuring that the locking pin for the FIP fits smoothly into the hole. I verified that the woodruf slot and marking on the FIP are aligned as well.
3. I tensioned the pulley to 6nm torque and removed both locking pins and rotated the engine by hand twice.
4. Re inserted both locking pins and retensioned the pulley to 6 nm torque
5. loosened the 4 bolts on the crank pulley and torqued it to 25 NM torque in clockwise direction, tightened the 4 bolts and torqued it 25 NM
6. Removed the locking pins and rotated the engine twice and set TDC again
7. Inserted both locking pins and it was spot on without having to search for any of the holes.
Still awaiting the parts for the starter which will hopefully be here this week to test if she will start. Did change the LCD display for the clock and radio display combo.
Once I have my starter back in the vehicle I will let you all know if she is running.
1. Set the engine to TDC where the number 1 cylinder was at the top and verified this with the markings on the cam shatf, the locking pin inserted in fly wheel, fitting smoothly and ensuring the no 1 piston is TDC with a wire through the injector hole.
2. Tensioner pulley released on the FIP timing belt side and ensuring that the locking pin for the FIP fits smoothly into the hole. I verified that the woodruf slot and marking on the FIP are aligned as well.
3. I tensioned the pulley to 6nm torque and removed both locking pins and rotated the engine by hand twice.
4. Re inserted both locking pins and retensioned the pulley to 6 nm torque
5. loosened the 4 bolts on the crank pulley and torqued it to 25 NM torque in clockwise direction, tightened the 4 bolts and torqued it 25 NM
6. Removed the locking pins and rotated the engine twice and set TDC again
7. Inserted both locking pins and it was spot on without having to search for any of the holes.
Still awaiting the parts for the starter which will hopefully be here this week to test if she will start. Did change the LCD display for the clock and radio display combo.
Once I have my starter back in the vehicle I will let you all know if she is running.