the boost guage is indicating that its boosting at 1 bar..
ill be honest it dont feel the turbo is doing much.
mine feels a bit like my old td did

she'll still boost , but without the extra fuel being injected then the turbo will just be shoving move air in so its pointless being there .

Your boost diaphram acts on a rod with a cone on the end , touching this cone is a pin . This pin controls the amount of fuel .

So if you boost diaphram is holed or the conecting rod is stuck ( Even the pin could be siezed !!! Pos had this problem not long back ) .Then you Wont get the extra fuel needed under boost .
 
I was looking at mine the other day - how easy/difficult should it be to move by hand? I couldn't get it to shift, but didn't want to force it and break anything.


There quite hard to move mate as theres a strong spring in the wastegate actuator ( needs to be to hold the gate closed ) :)
 
There is good general advice flying around in this topic but non of it is related what so ever to the amount of blow by that you have venting from your breather pipe. The only thing that causes blow by is combustion gasses escaping from within the cylinder and there are only a few ways that this can get out:

- Worn piston rings
- Worn bores
- Cracked piston crown
- Cracked cylinder block
- Cracked cylinder head
- worn / 'coked up' valve seats
- Blown head gasket

That lovely smelling noxious oily mist that you see bellowing from your breather pipe should be crammed inside your cylinders (as air and diesel) giving you more power per compression stroke. Most turbo charged diesel engines will show signs of engine breathing, even a brand new heavily refined audi diesel engine will have some blow by, hence the reason why breather systems are installed on our engines.

As for your power up hill issue, well I'm still in the same boat but I have much less blow-by than yourself. Also, quite interestingly, I have been playing around with my fuelling and the wastegate adjustment on my turbo and nothing seems to be giving it the oomph that it had a few months back. It's had a new lift pump, all new fuel lines and various other bits and bobs, all of which are working fine. I did however, have my injectors tested and its been brought to my attention that all four of them are opening about 20 atmospheres below where they should be (200 atmospheres), one of them being around 35 atmospheres lower than what it should be. I am taking them to a local diesel injection specialist who will re-test them and set the 'pop' pressures for £5 per injector. He also suggested that an ultra-sonic clean can do just as much good as new nozzles (nozzles cost around £80 per set of 4) in some cases, and he only wants an additional £5 per injector to clean them. All in all, £10 per injector to bring them back up to shape sounds like good news to me so I'm arranging to take them down there over the next fortnight.

It might just be worth having them checked over, I've heard three or four good reports from 200tdi and 300tdi drivers who've had their injectors reconditioned. Most places will charge £15-£20 to test them, but I'll bet they just tell you that they need new nozzles, a trick that I have become wise to! Just one other thought, have you checked to make sure that the filter inside your fuel return banjo bolt on the injection pump isn't blocked? (banjo bolt that secures the return to fuel tank line) The injection pump forces excess diesel at around 400bar through a very small hole in the return banjo bolt which is then passed through a small filter pushed inside the central cavity of the bolt. Mine was gunked up a little and it made a noticeable difference.

-Pos
 
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Have you checked your tappets ?????

If there is no clearence on the exhaust valves, they might not be closeing, giveing you that extra block pressure & lack of power.

Once bought a cheap 2.5 petrol that was as flat as a fart, it had been diagnosed by a garage as haveing a knackered head, re-set the tappets and it ran like a good un-was well chuffed :D
 
I would put money on the head gasket blowing between a pushrod hole and a cylinder. My local land rover man reckons this is a common faliure and it would have been my next step on my heavy breathing mission but a good cheap engine came along.
 

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