blue beasty
Leaks an prone to bits dropping off
Don't think you'd have much joy with board because you have 3 dimensional curves
samc88
Drivels spiritual representative
The light at the front fastened to the windscreen frame,
The one at the back was different. Im not sure what the back of the cab's like on the defender. On the series its sort of recessed so I cut a bit of hardboard with the hole for the light The harboard is a tight fit by where the galvanised bit in the photos is and theres about 2" of space behind it for the wiring and things.
For some reason I thought you had a truck cab (me misreading), its why I didnt mention it earlier
The one at the back was different. Im not sure what the back of the cab's like on the defender. On the series its sort of recessed so I cut a bit of hardboard with the hole for the light The harboard is a tight fit by where the galvanised bit in the photos is and theres about 2" of space behind it for the wiring and things.
For some reason I thought you had a truck cab (me misreading), its why I didnt mention it earlier
discomania
Well-Known Member
I am sort of doing this now.
Make it in sections then resin/fibreglass it all together.
For the simple panel across the roof from the top of the door to the door on the opposite side you can use bendy ply to get the right contour, then for the flat across the top use fibre glass sheet and resin and join it to your ply edges, for the slope up from the windscreen another flat panel which can be fibreglass or just some layers of heavy material laid flat then brushed with resin or glue (more flex) to create a ridged panel, then once set, bond it to the first section you made.
Once you have the main section all complete you will be able to form the diminishing curve from the highest section of the roof to the windscreen with various methods. 1 you can stretch material round the main panels from the back and brushing on resin to hold the curve, you can use something conical to keep the shape until it sets, or, use a piece of flexible craft card, and cut and radius a sort of 1/4 cone out of it, bond this in then resin and glass over it to make the right shape.
Once finished give it a coat of thinner material and resin to hold it all together as on piece then get some roof lining stretchy fabric and spray glue to cover it all.
