see my recent post. I found my headlamp connectors had melted a bit around the earth (black wire). Looked OK on the outside, but looking into the socket -> all warped and benkled. I too had strange works/doesnt work, sometimes works when you flash them. Then suddenly - nothing!

 
Final update hopefully. I found this light relay getting hot. When wiggled the light would go out. Finally the culprit!
 

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I think if the relay is getting hot then it is under specked for the current passing thru it

the loose connection could of course also cause that
 

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