I spent a few hours on Saturday tinkering with various bits to try and get Audrey ready for an off road event today in Mageramorne quarry. It is an disused quarry where some of the outdoor scenes for Game of Thrones are shot, but is also used for off roading.
The ally I used is pretty lightweight so I found an old deckchair and cut a chunk leg out of it, a bit of thumping and squishing in the vice and it now strengthens the leading edge of the sump guard.
I then found some 5mm ally plate I rescued from a tip and bashed it until it had a nice hump in the middle. Then I fixed it to the sump guard and using a mixture of rivets, small bolts and brute force and ignorance I made the thinner ally follow the contours of the 5mm plate.
Bolts temporarily fitted to pull the ally into shape around the bulge in the 5mm plate.
Then bolted it in place
I have to admit with the low ground clearance there was a lot of scraping and crashing over some of the more rutted routes but happily no damage to report so the sump guard earned it's keep.