So I guess today is confession day!
Since getting MOT I've only driven around 60 miles as I was really busy but also still trying to sort a few of the issues that cropped up.
On the day before MOT I had it on charge and was doing various bits and pieces in the garage when I noticed a funny spell. I couldn't place it but after 10 or 15 minutes trying to figure out what it was I saw smoke coming from the engine bay and immediately transferred to full panic mode.
After rushing around like a headless chicken turning off everything I could think of it turned out I had left the power steering turned on and for some reason the module that sends around 6V or 7V to the coils to generate magnetism had decided to send a much higher voltage and the alternator was cooking.
So While I was waiting for the alternator to cool enough that I could test it I hunted out a second dc motor controller however in my haste I connected it to the eBike battery arse about face and there was a loud bang from the battery.
So now I had a semi melted motor a dud battery pack and potentially two dud motor controllers, I had friends coming in a couple of hours for a BBQ and the MOT was next day.
After half an hour or so looking at the battery pack I realised it has a fuse which was blown so a quick replacement and it was giving around 37V again.
Until I tried charging it that is and once again it went BANG!
So after changing the fuse a second time it dawned on me I had damaged the BMS in such a way it would still give power out but I couldn't charge the battery. This was an issue as the battery was a little on the low side for the journey to the MOT centre and I wasn't sure it would make it.
However I had to plough on and after digging out a third DC motor controller (Don't ask why I had three) I connected it up and thankfully this one was OK and even better the alternator motor was still working. I have to admit it's a cause for concern though that someday it might be an issue.
Once I had all that sorted I decided to have a last test before packing up for the evening and turned the key to start it up and NOTHING!!!!!
I'm still not 100% sure why but it seems that with the 12V battery fully charged (as it will be after charging the traction battery) the startup sequence had decided to not work. This was after spending a couple of weeks where the startup sequence had been flawless so as you would imagine there was a lot more headless chicken.
Bottom line is on MOT day I drove to the MOT centre with a half dead power steering battery and a startup sequence that was flaky at best.
Any wonder I nearly kissed the tester when he gave me the pass certificate,