Thanks, ill go and have a check at transferbox, you could be right as a couple of weeks ago the output flage nut managed to come loose....even though its castelated nut with a split pin. ill let you know the outcome later.
 
Right!, sorted it this weekend... the bearings in the transfer box are a-ok, but the detent spring was weak, so i put a spacer inbetween the brass cap and the spring...job done!, Thanks for your help again!.
 

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