From memory, there is an common earth point inside the engine bay on the bulkhead, near to the brake servo. Give this a good clean, better still, pop another earth lead between it and the engine. This should eliminate the issue.When I flick the light switch on the temperature gauge flies into the red zone and as soon as I turn it off it drops back to normal. I’m assuming it’s an earth issue. Any ideas where I start to look?
Thanks guys, this is really helpful I’ll have a look in the morning. 300tdi by the way.The sensors resistance to earth drops as it gets hotter (its a thermistor). If it says you are hot when you apply power it kinda suggests that the resistance is very low/zero.
Either the wire is touching earth somewhere (the block, where it passes through the bulkhead etc) or the sensor has died.
To check, simply remove the wire from the sensor and the needle shouldn't move. if you touch the wire to ground (ie the engine etc) then the temp gauge should spring into life and show HOT
You haven't said what engine/car you have and there are a few versions of temp sensors, look up AMR1425 or AMR3321 oe ERR2081. thjey are all around the £5 delivered.
If the sensor is still saying HOT when its dissconnected, then you have a short to ground on the wire somewhere - or - the guauge is forked (rare).
If you disconnect the sensor wire from the guage you should be able to suss out the issue.
Actually the dimming of headlights kind of makes sense ,also I don’t do much night time driving but I go through Several tunnels regularly and thought what’s going on with the headlights.Check the earth wire from the chassis to the engine.
I had exactly the same problem some years ago. This was the result of the wire making intermittent contact resulting not only in alarming temperature readings but also in perceptible dimming of the lights. The cable / connection had probably failed due to fatigue via relative movement of its ends.
A strip back to its core and refitting solved it immediately. Sadly, not before much anxiety and the unnecessary purchase of a thermostat!
Good luck with it anyway.