Dual inlet manifod fred ...
Today I got my new dual inlet manifold from Fourby. Asa i'm currently waiting for my turbo rebuild to come back, i'd thought i'd just start off by posting some pics of the manifold adding pics as I fit and test. I've also fitted a larger intercooler (see here...
www.landyzone.co.uk
I have an Alisport full width intercooler
This https://www.allisport.com/shop/performance-products/intercoolers/land-rover-defender-300-tdi-intercooler-kit/ It's a tad complicated but the car was sold to me as a 300tdi but it is turning into a bit of a mongrel (which to be honest i'm mightily ****ed off about). The engine is...
www.landyzone.co.uk
and a Turbo Technics VVT
View attachment 311563
Have you any guess as to how much power its making in this state of tune? How does it compare to a standard TDI and/or a standard 3.9 V8?
Also just my 2p as a mechanical engineering student (so not actually qualified) - Some here seem confused between flow and pressure and "amount" of air. The important quantity of air is the mass, and for maximum efficiency, you want it to be cold, but thats not what this is about. Imagine it this way, youve got a big pressurised tank of air, kept under pressure in this case by the turbo, and the pressure is allowed to escape by opening the inlet valves on the engine. Imagine that on the standard inlet, the pipes between the tank and the valves arent all the same size, some are like a straw, some are like a garden hose. Obviously more air will flow through the garden hose than through the straw. Obviously this is an exaggeration, but you get the point.
Another relevant point that was pointed out by raptorgarages video was the point that almost every blown 300tdi headgasket blows on cylinder 3, which is the one with the highest flow rate on the standard inlet manifold.
So the dual inlet is rather excellent, because AFAIK you cant tune each cylinder individually, and the standard inlet flows something like 5 or 6 times more air to cyl 3 than to cyl 1, and you cant correct for that. Its also one of the reasons the engine has such rough, unballanced characteristics. Now this doesnt mean that cylinder 3 gets 5 times more air than cyl 1, or that it makes 5 times more power, it means that its a lot harder for the air to get into cylinder 1, so the pressure in the inlet manifold will increase to compensate somewhat for the reduced flow rate. In a normal 4 cylinder engine, the inlet air pressure is normally pretty constant, but I bet if you had a fast enough sensor, the 300tdi would be all over the place.
These are the values for the flow rate of each outport of the standard inlet, taken from the raptorsgarage video, which according to them, came from the manufacturer of the dual port inlet. The values are in in cubic meters per min, for cylinders 1, 2, 3, and 4 respectively. 48 120 289 236 and the dual port inlet delivers 162 to all cylinders, presumably under the same conditions.
I doubt that the standard turbocharger can flow that much air, so these differences might be exaggerated compared to what the engine is actually experiencing, but its definately not a bad upgrade if you plan on fitting a larger turbocharger and running a higher boost pressure!