GATSO · May 31, 2015

Sexxxxxy build loving it ,,,great work

AlbertDefender90 · Jun 16, 2015

Had a mate round with a welder this weekend and got new feet welded onto my accident damaged td5 bulkhead and made up a brace for galvanizing so hopefully i'll finish stripping it down, knock out some dents and get a price for blasting and galving on friday. Ill get some piccies up as soon as possible.

While i'm looking into the bulkhead, whats the best way of applying filler to a galvanized part seeing as there is the odd mark left from straightening it out? Also has anyone done a definitive list of bolts required for fixing all the various ancilliaries to a bulkhead?

Thanks,

Albert.

IamRobbie · Jun 16, 2015

Great rebuild! Can't wait for more pics! Keep up the good work

Al2O3 · Jun 17, 2015

Rightly or wrongly, I just T washed mine, rinsed it off, etch primed it, then put filler on top of that.

AlbertDefender90 · Jun 17, 2015

Few photos of what I've done on the bulkhead ready for galving and the accident damage which I can't sort out easily

Hopefully I'll get it blasted on Friday and then have it ready for galving next week [emoji4]

Al2O3 · Jun 19, 2015

Looking forward to the shiny pictures.

AlbertDefender90 · Jul 9, 2015

Not been able to sort the bulkhead out yet unfortunately but hopefully I'll get round to it next week.

In the mean time I've been playing with my new intercooler and trying to get it to fit in the old rad frame.

As you can see it's not going to fit so my plan is to cut out a chunk of the frame on each side then weld on some round rod for support.

I'll keep you updated with my progress soon.

On another note, does anyone know where I can get replacement stickers for the top of the rad frame seeing as I'll be blasting and painting it shortly? I know it's kinda sad going to that much detail but I'd rather keep some originality.

lynall · Jul 9, 2015

Sticker shop and get some copies made up, then sell the excess ones on ebay, I bet they will sell well.

GATSO · Jul 9, 2015

guy on ebay selling them just bought some for mine hes called charlieccu

AlbertDefender90 · Jul 21, 2015

Quick update,

I've sourced a second rad frame which i plan on mounting to the back of the current one to allow the radiator to be sat in a proper frame. Got a few days booked off at the end of the week so ill get my bulkhead sent off for galvanising. While i'm at it ill get a load of parts blasted for painting. Other than that i've only been doing odd bits and making a shopping list for billing

AlbertDefender90 · Aug 6, 2015

AlbertDefender90 · Aug 12, 2015

Got the bulkhead and bonnet frame back from the galvers and other than the odd slightly distorted bracket they are looking good. Test fitted the bulkhead only to find the brackets are about 4mm out and the bellhousing fouls on the tunnel but with a bit of tweaking it should all fit. No more pics or posts now until someone lets me know how to get images working properly by phone.

Albert

ProcrastinatorFraser · Aug 12, 2015

Have to say, proper nice job mate

AlbertDefender90 · Dec 10, 2015

Not posted for a while. Painted the bulkhead now, gone for bonnati grey now. Engine started first turn after bleeding up. Just attacking the wiring now before bolting on anything else. Sourced a decent tub and seatbox. Test fitted all the body work and it all lined up nicely. I have loads of photos but I don't have a way of uploading them. F*****d off photo bucket cos I got endless emails of crap off them even though I set it so I shouldn't. No more pics until an app or some way of uploading direct from my phone is sorted

AlbertDefender90 · Jun 27, 2016

Right time to revive this thread. Made slow progress which is really dragging now. Working 2 jobs really isn't helping. Anyway, here's some photos of the bulkhead how I got it and painted up. I'll keep adding pics as and when