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  1. FlatbedPilot

    Disco 2 Catastrophic water leak.

    Finally got around to fitting the new pump today. I've been on night shifts and also waiting for some parts for the exhaust manifold, which I wanted to sort out while the water pump was out. Anyway, the new pump has cured the overheating problem, as expected.
  2. FlatbedPilot

    Flat Bed Disco 2 Project

    Latest: Exhaust manifold has been removed and dewebbed. Dewebbing relaxed the warpiness a bit but it's still not flat. Unfortunately there's nowhere up here where I can get it skimmed for a fair price or in a reasonable time frame so it's been refitted as it is with a new gasket and Wurth...
  3. FlatbedPilot

    Leak.. is itthe rear window?

    Probably get more replies if you ask in the Freelander section.
  4. FlatbedPilot

    Freelander 1 Bonnet release cable snapped.

    Another bonnet. I have another unroadworthy Freelander on the drive. I've used a lot of parts from it.
  5. FlatbedPilot

    Freelander 1 Bonnet release cable snapped.

    Forgot the last picture in the previous post.
  6. FlatbedPilot

    Freelander 1 Bonnet release cable snapped.

    Cheers Pete. I took the nuclear option though. Time and frustration pushed me into it. I'm on night shifts right now and needed to get under the bonnet to find out why the car had completely lost power. I cut a hole in the bonnet so I could see the top latch and cut the bolts off that. I could...
  7. FlatbedPilot

    Freelander 1 Bonnet release cable snapped.

    Unfortunately not. I think I'll have to put one on my shopping list though. Anyway, I've had another go at the bonnet today. Still not getting anywhere. The plastic shroud under the mechanism is still in place which is why I can't see it. With a bit of butchery to the grille I've made enough...
  8. FlatbedPilot

    Freelander 1 Bonnet release cable snapped.

    Ah, mine must still have the plastic shroud on the underside of the mechanism. That'll be why I can't see the spring/lever. Plus I can't focus on anything I have to get my eyes that close to, even with my glasses. I'll have another go tomorrow after work.
  9. FlatbedPilot

    Freelander 1 Bonnet release cable snapped.

    Hmm. Don't know if it's my eyesight but I can't see the spring that's shown in the video. Maybe my problems are a bit worse than just a snapped cable?
  10. FlatbedPilot

    Freelander 1 Bonnet release cable snapped.

    I'll just answer my own question.
  11. FlatbedPilot

    Freelander 1 Bonnet release cable snapped.

    Is there a way to get the bonnet open without destroying it? The cable has snapped at the latch end so I can't use a pair of pliers to pull it as has happened to me in the past with previous FLs.
  12. FlatbedPilot

    2003 Freelander Van, TD4 Auto - Conversion to car. Off Roading 27/03/23.

    I didn't want to miss the first Shetland Land Rover & 4x4 Club RTV trial of this year so the Freelander was used in anger off road today as Project Disco is off the road with a knackered water pump right now. Very happy with how it performed, although I'll now have to fix the trailer socket and...
  13. FlatbedPilot

    Disco 2 Catastrophic water leak.

    As I suspected, these water pumps are not designed to pump solids. The impeller was loose on the shaft.
  14. FlatbedPilot

    Disco 2 Catastrophic water leak.

    About the antifreeze. When I'd finshed building it I just filled the engine with water to make sure there were no leaks. It was my intention to drive it like that for a week or two to make sure no leaks appeared then drain it and refill with water/antifreeze. It just got forgotten about. The car...
  15. FlatbedPilot

    Disco 2 Catastrophic water leak.

    Pretty sure. I filled it until water was coming out of the bleed screw. I've done this loads of times and never had any issues with air locks. I'll be taking the pump out anyway to check it.
  16. FlatbedPilot

    Disco 2 Catastrophic water leak.

    Cheers Mr. Steamer. I'm assuming the pump impeller has been sheared off the shaft when trying to start the engine with the coolant frozen. There doesn't appear to be any return flow into the header tank with the engine running so I'm assuming the pump isn't pumping. I'm going to remove it...
  17. FlatbedPilot

    Disco 2 Catastrophic water leak.

    Well I've just come back from a test drive. No leaks but she got rather hot. Looks like the water pump was also a casualty. I've got another engine in the corner of the garage and I used the position of the plug on that as a guide. It's about 2mm in from flush. That's what I was going for. I'm...
  18. FlatbedPilot

    Disco 2 Catastrophic water leak.

    What with work and waiting for the part to arrive I've only just got back on to this today. I made up a brace to place against the bulkhead which locates in the webs of the top of the bell housing. This is to place a bolt with a socket and washers to use as a press between the bulkhead and core...
  19. FlatbedPilot

    Disco 2 Fuel Tank Vent Pipe (the one with the curl)

    I've found this which shows two types of clip so we're getting somewhere. However, it only gives a part number for the clip with the grips facing down. I can't find anything for the other clip.
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