1. FlatbedPilot

    2003 Freelander Van, TD4 Auto - Conversion to car. Off Roading 27/03/23.

    I didn't want to miss the first Shetland Land Rover & 4x4 Club RTV trial of this year so the Freelander was used in anger off road today as Project Disco is off the road with a knackered water pump right now. Very happy with how it performed, although I'll now have to fix the trailer socket and...
  2. FlatbedPilot

    Disco 2 Catastrophic water leak.

    As I suspected, these water pumps are not designed to pump solids. The impeller was loose on the shaft.
  3. FlatbedPilot

    Disco 2 Catastrophic water leak.

    About the antifreeze. When I'd finshed building it I just filled the engine with water to make sure there were no leaks. It was my intention to drive it like that for a week or two to make sure no leaks appeared then drain it and refill with water/antifreeze. It just got forgotten about. The car...
  4. FlatbedPilot

    Disco 2 Catastrophic water leak.

    Pretty sure. I filled it until water was coming out of the bleed screw. I've done this loads of times and never had any issues with air locks. I'll be taking the pump out anyway to check it.
  5. FlatbedPilot

    Disco 2 Catastrophic water leak.

    Cheers Mr. Steamer. I'm assuming the pump impeller has been sheared off the shaft when trying to start the engine with the coolant frozen. There doesn't appear to be any return flow into the header tank with the engine running so I'm assuming the pump isn't pumping. I'm going to remove it...
  6. FlatbedPilot

    Disco 2 Catastrophic water leak.

    Well I've just come back from a test drive. No leaks but she got rather hot. Looks like the water pump was also a casualty. I've got another engine in the corner of the garage and I used the position of the plug on that as a guide. It's about 2mm in from flush. That's what I was going for. I'm...
  7. FlatbedPilot

    Disco 2 Catastrophic water leak.

    What with work and waiting for the part to arrive I've only just got back on to this today. I made up a brace to place against the bulkhead which locates in the webs of the top of the bell housing. This is to place a bolt with a socket and washers to use as a press between the bulkhead and core...
  8. FlatbedPilot

    Disco 2 Fuel Tank Vent Pipe (the one with the curl)

    I've found this which shows two types of clip so we're getting somewhere. However, it only gives a part number for the clip with the grips facing down. I can't find anything for the other clip.
  9. FlatbedPilot

    Disco 2 Fuel Tank Vent Pipe (the one with the curl)

    Hmm, that's what I used to clip my fuel lines when I built Project Disco. I can't find any that are the other way up. The only ones I can see on the page I linked to are for brake lines, which are smaller. I'm pretty sure that's what was on the fuel lines when I stripped PD down. My memory isn't...
  10. FlatbedPilot

    Disco 2 Fuel Tank Vent Pipe (the one with the curl)

    These are the clips you're looking for.
  11. FlatbedPilot

    Flat Bed Disco 2 Project

    So while I'm waiting for a core plug to arrive in the post I thought I'd do a small job I've been meaning to do since Project Disco went back on the road. All the aircon stuff under the bonnet was binned long ago by a previous owner, leaving only the compressor to act as an idler pulley. Today I...
  12. FlatbedPilot

    Disco 2 Catastrophic water leak.

    Too late. I already have. That's how I discovered it was missing. Thankfully not far and I don't seem to have done any damage. Thanks very much. I've ordered one. It's just an interference fit then?
  13. FlatbedPilot

    Disco 2 Fuel Tank Vent Pipe (the one with the curl)

    It should fit onto the filler tube. Perhaps a PO has made a modification? Or maybe you've mistaken it for one of the fuel lines, which are in the same area.
  14. FlatbedPilot

    Disco 2 Catastrophic water leak.

    TD5 15P engine. I seem to have lost something from the back of the cylinder head. There's a hole there that water runs out of when I top up the water. How bad is this situation? Can I fix it with the engine in place?
  15. FlatbedPilot

    freelander 1 window problem

    If you can burn a CD to use in a Windows computer you will find this very useful: http://www.mydocz.com/Landie/rave2000.iso It's called RAVE, LRs official electronic manual.
  16. FlatbedPilot

    The Little Discovery That Could (financially ruin me)

    Nice work with the front bumper. Very simple and neat. I like it.
  17. FlatbedPilot

    Disco 2 Fuel Tank Vent Pipe (the one with the curl)

    It was easy for me to change the whole thing but I don't have the Disco rear body getting in the way. I used clear fuel line which fit the channel nicely.
  18. FlatbedPilot

    Disco 2 Fuel Tank Vent Pipe (the one with the curl)

    Line isn't pressurised. As the name implies, it vents tank vapours to prevent the tank from pressurising and allows air in to prevent it collapsing as it empties. You can replace it with a rubber/plastic/silicone hose of suitable bore to make a tight fit at the tank connection. I also fitted a...