1. Tirran

    My Defender 90 200tdi rebuild

    I’ve tried to release the circlip“in situ” but unable to get the pliers in to try, I might look at alternatives and try again. I was using a long pry bar between the bolts and a 600mm breaker bar with the socket, this was bending. I’m not a wee bloke but, I might need to get another bod to hang...
  2. Tirran

    My Defender 90 200tdi rebuild

    I have to take off the output flanges on the transfer box to remove the old Prop shaft bolts and fit the new ones, then reassemble. The nut is at 135lB/ft according to the manual.
  3. Tirran

    My Defender 90 200tdi rebuild

    I've taken a week off to try and get moving on more cleaning & refurb work. Got the valve clearances done, new gasket and retaining seals and reassembled some pipework / hoses on the engine. I've already changed the oil & filter so not much more planned for the engine until it is installed and...
  4. Tirran

    1993 Defender 90 Rebuild

    Looking good.
  5. Tirran

    1993 Defender 90 Rebuild

    Looking great, sorry can’t answer you Q’s but obviously interested in the responses. Weather here has been awful so not much progress for me , the timber has arrived for the garage extension so I can start that once I finish the garden gym for my daughter who is working from home since finishing...
  6. Tirran

    My Defender 90 200tdi rebuild

    Weather too windy or wet to spray the fuel tank and other bits. The selection of a gear required the gear lever to travel more than I have during lockdown so, I decided to fit the Slick Shift kit and adjust the bias springs. A previous owner had tried to reduce the movement by adding a pot of...
  7. Tirran

    1993 Defender 90 Rebuild

    This is really taking shape. Annoying that the swivel housing was so obviously flawed and there is nothing worse than being held up waiting on a part.
  8. Tirran

    1993 Defender 90 Rebuild

    All looking very good. How many coats of the Galv In One are you putting on? I was thinking about T-Washing the chassis first and using Chassis In One with three coats so, very interested in your experience of the GIO. I did read that placing the Schultz cans in warm water also helps with the...
  9. Tirran

    1993 Defender 90 Rebuild

    On the fuel tank it’s back to bare metal, except between the bottom protective plate and the tank bottom. I’ll use RE on this then 2/3 coats of CIO. On the wheel arches I have degreased them and removed the Localised rust with a flap disc, I’ll then use RE and then GIO which will be in contact...
  10. Tirran

    1993 Defender 90 Rebuild

    Actually got something done, cleaned up the fuel tank in prep for Buzzweld Rust Encapsulator and Chassis in One top coat. Replacement inner wings to be finished prep and they will have Rust Encapsulator and top coated with Galv In One also from Buzzweld. I already have the Gwyn Lewis front...
  11. Tirran

    1993 Defender 90 Rebuild

    I found that they were ok people but I’m still waiting on a shipping cost for a Marsland Chassis! No rush as I’ll wait until this COVID 19 outbreak settles before spending £3k
  12. Tirran

    200tdi brake valve port identification

    Cool, thanks, I’ll try that and, once I get the damn thing completed test them out. If I hit a tree I’ll know it wasn’t correct much appreciated as this is a job I can get done.
  13. Tirran

    200tdi brake valve port identification

    Turrican, I have seen that one, my concern is the orientation of the valve.
  14. Tirran

    200tdi brake valve port identification

    Schoolboy error when stripping my Defender for rebuild, didn’t note which port was which on the brake valve or the master cylinder. The valve is NTC8836, I looked at the manual I have and it is unclear to me, can anyone assist ? BTW what is the yellow ty- wrap for? thanks
  15. Tirran

    1993 Defender 90 Rebuild

    My target too , will need it all and more to glue this lot together.
  16. Tirran

    1993 Defender 90 Rebuild

    Yes, as I am trying to avoid spending too much over what it would achieve if I sold it. Not that my intention is to sell but, it is way to get carried away with new shiny things. I’ll add upgrades afterwards unless it makes sense to do them during the rebuild. I had no timeline as the whole...
  17. Tirran

    1993 Defender 90 Rebuild

    Looking good, like you the lockdown has sloooooowwwwweeeeedddd me down too. I like the seat upholstery, Exmoor stuff is good but, as you say expensive. Interesting comment regarding TerrainTech.
  18. Tirran

    Vent handles - not knobs wanted

    Perfect, I need one and it’s one of those. Can you let me know how much you want for it, I cludi g postage? thanks
  19. Tirran

    Vent handles - not knobs wanted

    @Hicap phill thanks, I’m looking for the “knob” only.
  20. Tirran

    Vent handles - not knobs wanted

    I was waiting on that reply as I wrote the post