1. R

    Beam torque wrench?

    I'm doing my timing belt and understand i need a dial gauge or beam torque wrench to rotate the tensioner bracket so i can then secure the nut in place. The only ones i can find online go up to 9Nm or 300Nm, neither are appropriate for a 15Nm application. So what do you guys use? A click...
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    Crankshaft seal/bearings

    Seems it's part EER4173. My parts book only showed EER4576
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    Crankshaft seal/bearings

    Anybody help? I need to order up parts. This bearing in place of the seal is confusing me....
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    Crankshaft seal/bearings

    300tdi I have a leak from behind the camshaft crank gear. Is the seal I need ERR3356? Along with a new gear LHH100660? Looking at the belt cover, there is a bearing in it, but all I can see online is seals (ERR4576 and ERR4575?). What do I need for here? See photo. Also, when I took off the...
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    STC2801 bottom gasket kit 300tdi

    is there a list of parts in this kit anywhere? I have it, used some parts, but have no idea what the rest is for. Looking for crankshaft inner and outer seals. I can see similar in this kit, but not sure if it's them or not?
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    FIP lift

    300tdi out a disco, but a FIP off an old 300tdi (which has the shim for the holding bolt). How do i know what lift to use? I've read 1.4, 1.56 but also 1.6... Thanks
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    Fuel Injection Pump set up off engine

    Cool, so i take it that the pump has one full cycle for a 360 degree turn? so as long as the slot lines up and dial gauge shows correct lift, i'm sorted?
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    Fuel Injection Pump set up off engine

    Large nut is still there with the black wheel which has the notch for the timing pin / 9.5mm drill bit. But the notch is not in line just now and the pump hasnt been locked using the side bolt.
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    Fuel Injection Pump set up off engine

    I have a VE FIP, but I know it was taken off the old engine without being timed. The engine was not at TDC – the pump was just unbolted. The new engine is locked at TDC. Having read up and watched videos, I understand that fuel is supplied to each port in the pump on 90 degree rotations, so...
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    glow plug removal kit

    Kit arrived today. Does anybody know what these bits are for (blue circle)? They are metal tubes. There are no instructions and i cant find the answer online.
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    Glow plug removal tool

    Ah ok, i see the injector reference now that i read it properly! I ordered up the injector removal kit. As you say, there is a lot of the injector body still in thre, so i'm hopefully in a lucky place where its not too far down the hole. I dont see the need to put it to a shop yet, i'm going...
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    Glow plug removal tool

    Thanks for the replies. Yes, the glow plug sheared off below the threaded section. I saw kits online but i wasnt sure what size tap i'd need to tap the remaining section and use a puller to remove. I did read of the bullet proof vest option.... @Ratae , what did you mean be 'slacken off the...
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    Glow plug removal tool

    anybody know the size of tap required to remove a snapped glow plug? Want to make sure I get the right kit!
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    Fuel sender wiring

    one is earth, one is for low fuel light and one for the gauge? But what way round? Leaver at the bottom (empty) shows 3/4 tank on gauge. Move to full and gauge shows full. At empty position the low fuel light comes on as expected. How do I identify if the issue is the gauge or the sender for...
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    300tdi power checklist?

    Ordered a boost gauge. Checked fuel lines tonight and none of them are blocked (like I kinda hoped!)
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    300tdi compression testing

    @jamesmartin thanks. I tested via the glow plugs and got values of 420 to 440psi. Seems a bit high as the manual suggests around 360. Are my figures a concern?
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    300tdi compression testing

    I just like to know my options I can use the glow plug adaptor, but as I already pulled an injector I wanted to use that
  18. R

    300tdi power checklist?

    Ok, so an update with no resolution! Timing was out, so i sorted that Fuel lift pump has a mesh filter, it was full of rubbish, so cleared that I checked all the pipes from teh tank to lift pump, filter to diesel injector and return, all look ok and the correct way round On the lift pump, i can...
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    300tdi compression testing

    300tdi. My understanding of the Fourby kit was that it came with the correct dummy parts Its got a 114mm dummy injector, 64mm and a 75mm. But they are all threaded one end with the gauge push fit at the other, so i dont understand how to install these
  20. R

    300tdi compression testing

    Thanks. Any hints on how to put in the dummy injector if I go that route?