1. UpandOver

    Defender nut and bolt rebuild

    Do you recon lining up all the bolt heads is taking this restore a little too far? Theres OCD them there’s me 🤦‍♂️ oh well at least I can sleep tonight knowing they are all straight 😂
  2. UpandOver

    Defender nut and bolt rebuild

    Big blue bit goes on ! Quick polish using Farecla liquid G3 compound on a pink polisher foam disk then mer ultimate polish on a black foam pad and its looking very shiney 😎 not bad for an electrician if I do say so myself.
  3. UpandOver

    Defender nut and bolt rebuild

    Brake lines done, chassis loom repaired, re taped and pulled through the chassis, tripple taped the section that runs theough the chassis box dont want any more chafing now !
  4. UpandOver

    Defender nut and bolt rebuild

    This evening progress report, gearbox oil replenishment (MTF 94), transfer box, front and rear axles full of your finest EP80w-90, front hubs filled with one shot or as it should be called no shot grease! Top tip after taking an hour to fill the first, turn the steering so the hub is pointing...
  5. UpandOver

    Defender nut and bolt rebuild

    Just as predicted, progress is rapid ! Engine in, gearbox with heavy duty Valeo clutch, full stainless exhaust with no middle box. Rear struts fitted.
  6. UpandOver

    Defender nut and bolt rebuild

    Some close ups of the shiny bits
  7. UpandOver

    Defender nut and bolt rebuild

    Progress report……. Chassis is now a laden with axles, front shocks and springs, rear springs and A frame, steering box and steering rods. Couldn’t fit the rear shocks as the lower mounts didnt come with the reduction washers grrrr…. Shame on you mr Bilstein ! Never D mind they have been duly...
  8. UpandOver

    Defender nut and bolt rebuild

    Inner front wing arches blasted repaired and ready for galv. No wonder the new puma has plastic ones these things weight a ton !
  9. UpandOver

    Defender nut and bolt rebuild

    Final coat of black and the chassis is done, taken the paint booth down. Just waiting now for the paint to dry and the giant mecano kit is ready to put back together.
  10. UpandOver

    Defender nut and bolt rebuild

    First coat of black
  11. UpandOver

    Defender nut and bolt rebuild

    This is going to spend most of its time on road so though I would lower it 25mm with britpart springs
  12. UpandOver

    Defender nut and bolt rebuild

    Big box from Paddocks today ! Bilstein shocks front and rear and a set of 1” lowering springs ! Just in time for the start of the build next week 😀
  13. UpandOver

    Defender nut and bolt rebuild

    Next up international interzone 954 epoxy semi gloss black ….. just in case the landy ever goes out in the rain 😂
  14. UpandOver

    Defender nut and bolt rebuild

    Intershield 300 pure aluminium epoxy high abrasion resistant 2k primer …. Done
  15. UpandOver

    Defender nut and bolt rebuild

    Indeed, decided to refurbish this in a different order to the series 3, where I started with the chassis upward. But this way I was restricted with room in the garage to do all the body work. Definitely the better way to reatore is to do all the running gear, engine and box first followed by...
  16. UpandOver

    Defender nut and bolt rebuild

    Been 6mths in the waiting, chassis now home gettin prepped for paint, first off a good steam clean with trailer wash then a good going over with an 80 grit flap disk to remove any unwanted dribbles of galv, uneven buildup, and splatter. T wash with a 2” paint brush ( used approx 1ltr). Then let...
  17. UpandOver

    Defender nut and bolt rebuild

    Yup I’ll use crown T wash, let it dry then apply intershield epoxy primer, then intershield epoxy top coat which is the paint used on offahore structures and commercial boat decks, which is very hard wearing and abrasive resistant, used it on my series 3 chassis two years on and its exactly as...
  18. UpandOver

    Defender nut and bolt rebuild

    a few hours spent this evening flattening and polishing, well worth the extra work
  19. UpandOver

    Defender nut and bolt rebuild

    yup new galv chassis will be next in the booth for international marine grade 2k zinc primer and 2k black satin top coat.
  20. UpandOver

    Defender nut and bolt rebuild

    Rear tub re painted one side as there was a small dent in the lower arch that I’d missed. Arches also painted. Only bits left to do are the door hinges when iI get some and the windscreen frame brackets