1. 6

    Rebuilt 90

    Hi Folks ,Some of you will have watched my build thread on here over the last few months , anyway the old girl is pretty much done and its time to find a new home to pay for the other 90 I now have to be built , With attitude . So build thread is here...
  2. 6

    90 defender rebuild

    I havnt quite finished this , I still have a few little jobs I want to do and a few bedding in issues to sort out , but nothing major .I will keep plugging away at these jobs as I get time . As mentioned before I have managed to get another 90 and am going to get into that soon , however I...
  3. 6

    90 defender rebuild

    Yes no problem - They are actually mounted with 4 high tensile steel bolts that are M10 and have 1 inch washers on the inside and 2 inch square washers under the tub . Basically any impact would have to pull 2 x 2inch steel through the floor and then it would also have to cut through the sides...
  4. 6

    90 defender rebuild

    He came buy the other day , He didnt believe me - until I pointed out the registration
  5. 6

    90 defender rebuild

    Thanks - that was the idea ;)
  6. 6

    90 defender rebuild

    Go for it , They are great fun and 60's ones are still around for sensible money .
  7. 6

    90 defender rebuild

    Spacers arrived , wheels painted , tree sliders arrived all fitted :D:D
  8. 6

    90 defender rebuild

    Im really excited as its nearly there , wheel spacers are here and so are sills so its just the tyres to be fitted tomorrow and we are all done cosmetically . The only sad thing is that I may have to sell as a Vehicle I have been after for 20 years has just come up for sale . I do have...
  9. 6

    90 defender rebuild

    Whilst we are here - more progress . Seat belt mounts this time . Box section again - 50 x 20 3mm walls After some careful measurements and putting the correct angle on the top section to match the roof section I could weld tabs in the correct place on the top and bottom You should...
  10. 6

    90 defender rebuild

    some more progress , getting very close now !!!! The doors get etch , then primer , You know the drill by now and I cant use the focus on my camera LOL Next to go on was the front window The wiper arms and wipers could then go on - You may have noticed its a heated front screen...
  11. 6

    90 defender rebuild

    Thanks - mental note made - drill holes in the morning :)
  12. 6

    90 defender rebuild

    Hopefully this is the last bit of welding / repairs and then its build up time proper !! So , The 90 is lacking a couple of fairly vital bits , namely the doors .... I seem to have been putting this off as I really dislike repairing VW doors and presumed they would be as bigger PITA ...
  13. 6

    quote for a spray job

    I have just done mine myself , and the paint and materials alone cost over £600 . I have a restoration shop and £2000 for a full strip and paint seems pretty good if to a high quality especially if they are stripping , prepping and reassembling . Just my 2 cents .
  14. 6

    90 defender rebuild

    Hi Joey , I have still got the 19j in it , It starts every time , no smoke at all , not even on startup . It has a little oil leek but I guess they all do . Power is a little low but I have 205 tyres on at the moment , new wheels and tyres as part of build might help a bit . If I decide to...
  15. 6

    90 defender rebuild

    The next job I tackled was the rear windows , I had not planned on doing anything to them but cleaning them , but when offered up next to the new paint I realised they needed doing . This is how a restoration gets out of control when you are paying someone to do it - If the paint is shiny then...
  16. 6

    90 defender rebuild

    I would agree - etch is only for use on bare metal , thats why it looks patchy in some pictures . Good luck with the rebuild .
  17. 6

    90 defender rebuild

    Hi , I have found that as long as its factory paint that you are going over its ok , I use a 2 pack etch , and 2 pack right through . You only tend to get a reaction when you get a single pack etch or primer thrown in to the mix , as the 2 pack tends to dissolve it . Hope the paint on the door...
  18. 6

    90 defender rebuild

    Just removed - cleaned well and added with a soft brush - Let it dry and do a couple of coats until you are happy with colour / finish . Then clean off with a cleaner of some sort so you dont get dye on fingers when you move the flaps
  19. 6

    90 defender rebuild

    Hi - Foam was just a thin 1/2 inch piece I had for doing tuck and roll seating on VW's - The headliner is acoustic carpet - very stretchy and easy to mould . Adhesive is high temp spray adhesive - Just get the roof clean , I used panel wipe , and I also added a bit of heat with a heat gun .
  20. 6

    90 defender rebuild

    Leather / vinyl dye from evil bay - nothing special