https://www.glencoyne.co.uk/chassis.htm
Have you seen this, you can see cast dates on the LH side of engine block
https://www.lrfaq.org/FAQ.3.LR_production.html
I've a TDI 200 in my series, with uprated head and IP. I tow with it, and have been known the push it hard. No problems with the box, but I change the oil annually. And I change gear slowly. Ten years since I fitted the turbo.
In my opinion the series vehicle was designed with the power of the 2 1/4 engine in mind. (I know they did a v8 later but it had upgraded features like a tougher gearbox brakes etc i believe) The gearboxes are crap. Especially those brass...
It mates up "ok" Most of the bolts line up especially at the top of the engine but for the bottom I had to drill holes in the bell housing to match the engine. But no need for a spacer.
That’s what I wondered as I did the 4 extra bolts in the bottom for the 200 di, so are you saying even with the di it’s over stressing the series gearbox
Were the ring gaps equally split around the circumference. Is there some black marks in the cylinder pic running down
Have you honed the bores after new rings
Never measured the skirts but i would think you're more interested the the crown movement at/around tdc if you want to check for slappers (ooo-errr missus!!!)