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baileyboy40

New Member

• Oct 14, 2021

• #1

Hi,
2003 disco 2 td5 auto
i have a load noise coming from the front of the transfer box, i have removed the front prop shaft, put it into diff lock, the rear wheels move ok but loud grinding from the front section.
My question is, how hard is it to rebuild this unit myself, i have a little workshop and basic garage tools.
thanks

 

Stanleysteamer

Well-Known Member

Full Member

• Oct 14, 2021

• #2

Sadly......
where is the sorely missed @jamesmartin ?????

 

ronsealdeath

Sagging Member

• Oct 14, 2021

• #3

The front output housing is easy with some good circlip pliers and a drift, plus usual hand tools. If its that section of the box that is gone.

 

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tilly2

Well-Known Member

• Oct 17, 2021

• #4

There are some good Youtube videos from Trailer-fitters Toolbox, and Britannica Restorations on rebuilding the transfer boxes.