37-38 mpg is impressive, no matter how gently I drive I never get the mpg above 30mpg. When I look at the intercooler on my car, it appears to take up all the available space between the radiator and the aircon rad and has the oil cooler below it...question... how does a bigger intercooler fit in?
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Hiya there
the build consists of not just a full size (3 times normal p38 size) but moving the oil cooler down to the passenger side (UK) giving the extra space
I had a 300tdi done (intercooled) defender a couple of years ago prior to shipping it out of the UK
it made one heck of a difference & put the power up to close to 150BHP from about 108 (dont quote me)
OK with a 300tdi there isnt anythig to chip
With the p38 I agree the main ummph is gained either by re-mapping /re-chipping - the intercooler gets it from about 165BHP up towards 195bhp (quoted on atmospheric conditions)
What I do notice with the p38 instalation you only start seeing the economy gains one the motor was warm (but i imagine that is the case with any configuration)
Bigger intercooler & heating.
In my case after i bought the p38 i thought that the thermostat either was stuck open or non existant hence when the larger intercooler was installed i warmed up slightly faster
Now the winter is setting in i really notice it and have had the thermostat at home for months and saw what is involved in changing it on the BMW 2.5!
i have ordered a kenlowe electric fan and so when i get the time i will do the whole thing in one. (Viscus out / electric in & Thermostat new)
in the meantime i have reduced the air flow to the rad by adding a muffler betwenn the intercooler & the rad with a 35-40cm cutout in the the middle for the winter the motor warms up a lot better and stays smack in the middle on the temp gauge be it in town or out onn the autobahn.
Anyways i digress
doing the Run last sunday evning at 110Kmh i got equiv of 38MPH (6.1Lts per 100kph) so add a little for error i can see a consumption of about 37-38 & thats on Bio diesel too. (the route i take isnt flat and in places steep slowing anythinq with a 1,9 tdi motor traveling in 5th) one thing you will not need to use is the "sport" setting again - i used it the other day just for fun and from a halt its scarry the vehicle is just flung forward through the box!
hope the info helps