baldygit

Member
Hi. Went to start the truck to go back to work and on turning the key BIG cloud of black smoke from under the bonnet! On inspection found earth wire from starter solenoid to chassis melted! Would this be caused by sticking solenoid? Have ordered replacement but wont arrive till end of the week 'cos of bank holidays!!
 
Thanks for that. The solenoid is separate from the starter. I have replaced the starter 18 months ago so hoping that's ok! I wonder if the solenoid is earthing properly to the chassis? When the 'melting' happened I firstly disconnected the battery and heard the solenoid clunk! That's why I wondered if the plunger had stuck closed?
 
Did it actually turn the engine over when you tried to start it.
Worth cleaning up all live and earth connections on engine, chassis starter and solenoid to shiny bright.
Can you remove solenoid, disassemble, clean and bench test
 
I've cleaned earths to shiny bright and tested continuity. All seems good. Strap to starter nice and tight. Will fit new unit once I have it. The old one is only about 2 years old but for £20 it's worth changing! Landrover's great when he's working but a real pain when not as I rely on it every day.
 
Check that the little wire from ignition switch to the starter solenoid is not live all the time due to ignition switch or wire fault.
 

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