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bustersbus

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Manifold removal


Here's how ah did it.....

The engine...

Manifoldremoval001.jpg


First ah removed the hose from the air filter to the turbo...

Manifoldremoval002.jpg


then ah took the hose off the bottom of the the turbo...

Manifoldremoval003.jpg


then unbolted the oil feed pipe from the top of the turbo and where it bolts on down below......

Manifoldremoval004.jpg


Manifoldremoval005.jpg


Manifoldremoval006.jpg


...and moved it to one side.

Next ah took off the boost pressure pipe from the turbo....

Manifoldremoval007.jpg


...and moved that out of the way as well.

Then ah disconnected the front exhaust pipe....

Manifoldremoval008.jpg


Manifoldremoval009.jpg


Manifoldremoval010.jpg


and moved it out of the way...

Manifoldremoval011.jpg


then back under the bus to release the oil drain pipe....

Manifoldremoval013.jpg


Manifoldremoval015.jpg


Back up top, ah removed the two nuts holding the heater pipe on....

Manifoldremoval016.jpg


and undid the four nuts on top and three below the exhaust manifold (the two top middle nuts are a bit of a fiddle and ye need to pull the manifold back a bit to get them off completely). Then ah took the manifold and turbo off in one piece....

Manifoldremoval017.jpg


to see this....

Manifoldremoval018.jpg


Then ah undid the two nuts and two bolts on the inlet manifold and took the other turbo hose off and removed the manifold....

Manifoldremoval019.jpg


Manifoldremoval020.jpg


Manifoldremoval021.jpg


Manifoldremoval022.jpg


The old gasket...

Manifoldremoval023.jpg


The manifolds....

Manifoldremoval024.jpg


Ah thought ah'd better give the inlet manifold a wee clean while it was off, and gave all the facings a clean as well...

Manifoldremoval025.jpg


Manifoldremoval026.jpg


...before fitting the new gasket....

Manifoldremoval027.jpg


Manifoldremoval028.jpg


Refitting is pretty much the same as removal. Check the manual for torque settings and thats about it.

Here's some piccies of it all goin' back in....

Manifoldremoval029.jpg


Manifoldremoval030.jpg


Manifoldremoval031.jpg


Manifoldremoval032.jpg


Manifoldremoval033.jpg


Manifoldremoval034.jpg


Job done;) :D
 
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