Frazzle

Member
So my discovery 2 needs the inner wing welder and some of the bulkhead/floor where the loom is.

I'm going to tackle it myself and I found one thread with pictures but does anyone else have pictures of their repairs?
 
I had mine done beginning of the year! Both wings and bulkhead.
Garage done the welding! I done the fabrication 👍

This is not all the picks! (Site does not take all)

Kev
 

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And the post does not show the end result 🙄

But I'm on the road now when it passed MoT with 2 advisories, none being what we had done!

Kev
 
And the post does not show the end result 🙄

But I'm on the road now when it passed MoT with 2 advisories, none being what we had done! (one being done when left the garage)

Kev
 
The trouble with "after" shots is, if you've done it right, there's nothing to see...
Having said that, here are my "after" shots (nothing to see here, folks)...:cool:

o/s bulkhead to inner arch joint, looking upwards (below brake servo)
wheelarch1.jpg
same but looking at it level
wheelarch2.jpg
o/s bulkhead to inner arch, looking down from above brake servo
under servo2.jpg
same, a bit closer
under servo1.jpg

Crappy shots, sorry, taken with phone, a bit like looking at a black cat in a coal bunker...:vb-headbang:

I shielded the wiring loom & other parts with some aluminium sheet and old welding gloves, both on this and when I did the nearside inner arch, rather than trying to remove them.
Taking photos wasn't a priority as I was constantly dodging rain showers .
 
The trouble with "after" shots is, if you've done it right, there's nothing to see...
Having said that, here are my "after" shots (nothing to see here, folks)...:cool:

o/s bulkhead to inner arch joint, looking upwards (below brake servo)
View attachment 321609
same but looking at it level
View attachment 321610
o/s bulkhead to inner arch, looking down from above brake servo
View attachment 321611
same, a bit closer
View attachment 321612

Crappy shots, sorry, taken with phone, a bit like looking at a black cat in a coal bunker...:vb-headbang:

I shielded the wiring loom & other parts with some aluminium sheet and old welding gloves, both on this and when I did the nearside inner arch, rather than trying to remove them.
Taking photos wasn't a priority as I was constantly dodging rain showers .
Same area as mine🙄

But I had both sides😫 and both wings! Same garage for the MoT! So surprised it was not picked up the year before??

Kev
 
Mine (o/s) was partly hidden by underseal but was squishy & noted by tester would need doing before next one.
The n/s was solid, so I just cleaned & recoated it.

They didn't see the top inners holes, being hidden behind the plastic liners, holed on both sides; looks like the plastic rivet holes were the rust source.
Luckily on the o/s I got away with washer-sized inserts, but the n/s needed 2 or 3 inserts about 2 inches wide x 6 inches long.
I did them as flush inserts rather than surface patches, so once they were painted & sealed top and bottom, they just disappeared again...

I think this was the first photo of me starting on the o/side, had to grind-off all the screws on the wheelarches & broke all the plastic rivets; just getting the liners off was an ordeal ! :vb-headbang:
PXL_20230923_152138264.jpg
 
Last edited:
Here's one of the n/side rust just after I got the liner off and before I turned one hole into 3... :vb-groan2:
PXL_20231014_160110818.jpg


Aaand then I just had to remove the sill covers to see a little hole which turned into this -
PXL_20230905_104936092.jpg


Then into This -
PXL_20231010_091006240.jpg

PXL_20231010_141307788.jpg

PXL_20231010_141317938.jpg

PXL_20231010_141704091.jpg

PXL_20231010_153341121.jpg

Still Blew-through & had more work to fix & dress it, then painted & sealed & inside treated etc all between showers, and again it all just disappeared ...
 
If welding near the loom or any other heat vulnerable parts, get a plumbers soldering mat or two and these are brilliant heat shielding. You can get a couple for around £20
 
Here's one of the n/side rust just after I got the liner off and before I turned one hole into 3... :vb-groan2:
View attachment 321623

Aaand then I just had to remove the sill covers to see a little hole which turned into this -
View attachment 321625

Then into This -
View attachment 321626
View attachment 321627
View attachment 321628
View attachment 321629
View attachment 321630
Still Blew-through & had more work to fix & dress it, then painted & sealed & inside treated etc all between showers, and again it all just disappeared ...
Looks like a very good job, or set of jobs!:):):)
 

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